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class="typo"> 　　LED脫模劑：脫模劑脫模歷程<br />　　在塑膠模具制造工業中，成型制造塑膠產品時，為便于脫模、提高效率、延長模具壽命，同時為使產品表面光滑、尺寸合格、減少廢品，需要使用脫模劑。脫模劑大致可以分為兩類：外涂層型和內涂層型。<br />　　1.外涂型脫模劑，是噴涂在模具表面，用來防止產品與模具的粘接。<br />　　2.內加型脫模劑，是配入成型物料中的一類物質，在硫化成型過程中，它遷移到產品表面，從而起到了與模具隔離的作用。<br />　　在模具表面噴涂脫模劑后，硫化成型時的實際界面為A、B、C；脫模劑層是凝聚層。脫模時，在A面和C面剝離，稱為界面剝離。當B面剝離時，稱為內聚破壞。<br />　　1.脫模劑轉移速率<br />　　脫模劑轉移率是指脫模過程中脫模劑轉移到成型產品中的百分比。<br />　　(1)從a面剝離脫模，不轉移脫模劑；<br />　　(2)由于A面剝離，B面凝聚破壞，轉移少量脫模劑(約22%)。<br />　　(3)由于凝聚層的破壞，脫模劑轉移較多(約44%-70%)；<br />　　(4)由于B、C面剝離，粘結層破壞而脫模，導致脫模劑大量轉移(約93%)；<br />　　(5)模塑產品與脫模劑接觸，并混合和粘合。強制脫模時，部分成型產品(制品)的表面和界面會受到損傷而脫模。<br />　　常用的脫模劑需要在b面或a面和b面脫模。凝聚引起的脫模效果zui好。<br />　　2.脫模劑的表面張力<br />　　脫模劑的隔離取決于其表面性質，而表面非潤濕物質的物理性質是根據其臨界表面張力(Rc)的概念獲得的。Rc的測量方法是將幾種表面張力不同的物質滴在被測物質表面，測量它們的接觸角θ。利用被測物質的表面張力及其接觸角θ的余弦值cosθ畫一條直線，并延伸這條直線與縱坐標的交點。交點對應的橫坐標值是被測物質的表面張力值，也稱為物質的臨界表面張力Rc。這個值有表示：當物質表面上液體表面張力rL大于物質的臨界表面張力Rc時，液體不濕潤物質的表面；當rL<Rc時，液體就會濕潤物質的表面。因此，臨界表面張力小的物質作脫模劑，是隔離性最好的脫模劑。 </div> </div> </div>  <div class="bot-mod-box mt10"> <div class="bot-mod-link"> <div 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